Modular Sorting System
Trans-O-Flex - Modular Sorting System
Trans-O-Flex is a leading parcel delivery company in Germany, specializing in temperature-controlled transport. TBWB designed and installed a fully customized sorting system for Trans-O-Flex. With its modular design, system modules can be replaced in just 15 minutes, ensuring maximum efficiency and minimal downtime.
Challenge
Trans-O-Flex, a leading parcel delivery company in Germany specializing in temperature-controlled transport, needed a high-capacity sorting installation. Their key requirements included:
- High package throughput with minimal errors
- Minimal downtime and ease of maintenance
Solution
To meet this challenge, we provided Trans-O-Flex with a modular sorting system. The system is built with Interroll conveyors and Flowsort diverters, offering flexibility and reliability. Our team at TBWB managed every aspect of the installation—from engineering and PLC programming to the final assembly. We also implemented our TBWB SorterControl software, ensuring seamless operation. To top it off, we provide continuous service to ensure smooth operations.
Key Features of the Sorting System:
- Modular construction: Easily replaceable modules for minimal downtime
- Standardized transport modules: Ensuring operational consistency
- Efficient drive solutions: Maximizing energy savings
- Quick installation: Reducing setup time
- Reliable operation: Supporting smooth, ongoing performance
Flowsort Diverters Advantages:
- Plug-and-play functionality: For quick installation
- Space-saving design: Ideal for compact setups
- Energy efficiency: Powered by 24v motors
- High safety standards: Enhancing workplace security
- Fast replacement: Swappable in just 15 minutes
TBWB SorterControl™
Result
The result? A robust modular sorting system that processes over 5,000 packages per hour, with each package weighing up to 50kg. Thanks to the quick-replace Flowsort diverters and durable Interroll conveyors, Trans-O-Flex enjoys minimal downtime. With TBWB's ongoing support, any potential issues are addressed swiftly, keeping operations running smoothly.
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