Do you really need to move? Get more out of your existing warehouse (space) in 4 steps.
Do you really need to move? Get more out of your existing warehouse
A warehouse relocation seems like the opportunity to go bigger. More racking, more square meters, more capacity. But what if it's not about more, but about smarter?
Here are 4 steps to get more out of your warehouse.
From racking to automated storage — start working more efficiently
A warehouse relocation seems like the opportunity to go bigger. More racking, more square meters, more capacity. But what if it's not about more, but about smarter?
At TBWB, we see companies every day that think they have outgrown their warehouse. Until we analyze the data together — and discover that there is still 30% untapped potential. The solution rarely lies in moving to a larger warehouse. It lies in the layout of the available space and the technological possibilities.
Step 1: Inventory — take a critical look at your current racking
Many warehouses only partially utilize their storage. Aisles are too wide. Items are placed too high or too far away. And order pickers walk miles unnecessarily. With smart adjustments, you can easily improve this.
Examples:
Flow racks automatically bring products forward — ideal for fast-moving items.
Pick-to-Light systems on racking speed up picking and reduce errors.
Smart zone mapping with TBWB’s FlowControl software makes picking more logical and efficient.
Result: Shorter walking routes. Fewer errors. Higher pace.
Step 2: Less racking, more storage capacity
A larger warehouse does not always mean more space. Automated storage systems can sometimes store more on fewer square meters.
Consider systems such as:
Rowa Vmax: compact storage with automated access.
Miniload systems: lightning-fast order processing for small parts.
Hänel Lean-Lift or Rotomat: vertical storage that reclaims vertical space.
RocketSolutions Shuttle System: maximum speed and precision in automated storage.
Automated pallet storage: fully automated pallet management, safe and scalable.
These solutions combine storage, picking, and transport into one smart system. As a result, less racking is needed — and the available space is utilized much better.
Step 3: Combine automation with good software
Smart systems only work optimally with the right software. That is why TBWB offers integrated solutions that connect storage, scanning, and transport.
Our TBWB Intralogistics Software Suite:
TBWB FlowControl WCS – optimizes order flows and routes.
TBWB StockControl WMS – monitors inventory in real time.
TBWB SorterControl – controls sorting installations and conveyors.
TBWB DirectApp – mobile access to data and status information.
All of which can be linked to your ERP or WMS system. Fully developed by our in-house team, and flexibly adaptable to your situation or future growth.
Step 4: Digitize the order picking process
The next step in efficient order picking is smart scanning. With modern 2D barcode scanners, products are recognized faster, even with damaged labels or complex outer packaging. Combine that with Pick-to-Light or Put-to-Light on your racking and you get the maximum out of your warehouse.
Fewer picking errors.
Less search time.
More productivity.
Turn moving into an optimization project!
Whether you are actually moving or just restructuring: see it as an opportunity to innovate. Integrate your mechanical systems with smart software. Use data to steer routing and inventory. And involve your employees in the process — they know the daily reality better than anyone else.
A well-equipped warehouse:
Works faster
Costs less
Keeps staff effective and happy
Grows along with your business
Working smarter does not start with building. It starts with rethinking. Through automation, digital integration, and smart racking technology, you turn your warehouse into a future-proof powerhouse.
At TBWB, we help companies make their internal logistics smarter, safer, and more profitable. From flow racks to shuttle systems, from Pick-to-Light to automated pallet storage — we design, supply, and integrate it completely.
Request a free automation scan!
Contact us now.
Products in this post
Hänel automated storage systems
Pick-to-Light Order Picking
Vmax ASRS for single SKU items
Rocket Shuttle System
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