PTL Control 400

The Instant Pick-to-Light order picking solution on your existing shelves

PTL Control 400
Overview

Overview

Transform Your Order Picking Process with PTL Control™

The PTL Control™ 400 is an innovative, plug-and-play Pick-to-Light (PTL) system designed by TBWB to revolutionize your order picking, sorting, and consolidation processes. Easily installed on your existing warehouse shelves, this system offers an intuitive, user-friendly interface with real-time status updates, helping your team work faster and more accurately.

Whether you need to streamline operations in a small warehouse or integrate a larger, scalable solution, PTL Control™ 400 offers a seamless connection to your existing ERP or WMS systems via WiFi, TCP, or USB using a REST API. No additional software is required, making this system one of the most efficient and easy-to-implement solutions on the market.

Benefits of PTL Control™

Connect to any ERP or WMS

One of the primary advantages of PTL Control™ 400 is its direct integration with your existing ERP or WMS systems. Using REST API, the system connects without requiring additional software, allowing for real-time data syncing and effortless communication between the PTL units and your warehouse management system. This streamlines your workflow and reduces the risk of errors caused by manual input or outdated data.

Simple Interface

The integrated touchscreen module provides warehouse workers with a simple and intuitive interface. It displays key information such as order status, item details, and pick locations, allowing your team to work efficiently and with confidence. This real-time visibility helps operators reduce order picking times and minimize mistakes.

 

Scalable Solution

Scalable Solution to Meet Growing Demand. The PTL Control™ 400 system is designed to be scalable, supporting up to 30 Pick-to-Light units per control module. This flexibility allows businesses to expand the system as needed, ensuring that as your warehouse grows, so does your order picking capacity. It’s an ideal solution for companies planning to increase order volumes or expand warehouse operations.

 

Quick ROI

By improving picking speed and reducing errors, PTL Control™ 400 offers a quick return on investment (ROI). Your warehouse will see immediate benefits in terms of increased productivity, reduced operational costs, and a more streamlined order fulfillment process.

Error-Free Order Picking

With Pick-to-Light technology, PTL Control™ 400 minimizes the chance of human error by providing visual cues for picking. Each PTL unit lights up, guiding workers directly to the correct items, ensuring order accuracy and helping you maintain high customer satisfaction with correct, on-time deliveries.

No Additional Software

The plug-and-play design eliminates the need for complex software installations. With PTL Control™ 400, you can install and activate the system quickly and easily, saving time on implementation and reducing IT costs.

Customizable Configuration

The PTL Control™ 400 system is highly versatile, compatible with a range of PTL units to suit different picking needs. Whether you’re working with temperature-sensitive items, large inventory, or high-volume orders, this system can be customized to fit your specific requirements. It’s a flexible solution that adapts to different warehouse environments.

Paperless Picking

By switching to Pick-to-Light technology, your warehouse operations can become completely paperless, reducing waste and promoting sustainability. This not only improves workflow efficiency but also helps your company meet its eco-friendly goals.

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Technical Specifications

  • Output channels: 1 channel for connecting PTL units, up to 30 units.
  • Input voltage: 110~230 V AC
  • Weight: 2.9 KG
  • Dimensions: 254 mm (L) x 191 mm (W) x 112 mm (H)
  • Operating temperature: 0°C ~ 50°C
  • Connection: 100 Mbps Ethernet TCP/IP protocol

     

How Does PTL Control™ Work?

Connect your ERP or WMS to the PTL Control™ interface. After installing the rails with PTL units, connect the twin-wired cable to the PTL Control Box. Up to 30 PTL units can be connected to each twin-wire.

For more information about our available PTL units, check out our TBWB Pick-to-Light systems catalog.

Compatible Pick-to-Light Models

PTL Control™ 400 supports a wide range of Pick-to-Light units, ensuring compatibility with various product types and warehouse conditions:

  • AT700 Series: Ideal for temperatures between -25°C and 40°C, making it suitable for cold storage and other temperature-sensitive environments.
  • AT800 Series: Features IP 54-rated pick tags for easy installation, providing robust performance in demanding warehouse conditions.
  • ST203 Series: Offers 6-color LEDs for customizable picking options, with Click & Go installation for fast setup.
  • ST20N Series: A budget-friendly solution with mini pick tags and 6-color LEDs, perfect for warehouses seeking cost-effective Pick-to-Light solutions.

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Improve Your Warehouse Efficiency with PTL Control™

Discover the benefits of a streamlined order picking process and contact us today for more information!

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Improve Your Warehouse Efficiency with PTL Control™