PTL Control 500
Direct Pick-to-Light Order Picking on Your Existing Shelves

Overview

Transform Your Order Picking Process with PTL Control™ The PTL Control™ is the plug-and-play Pick-to-Light solution from TBWB for order picking, sorting, and consolidation. Easy to install in your warehouse, directly on your own shelves.
PTL Control™ User Interface
The PTL Control™ has an integrated touchscreen and a user-friendly interface that displays names and statuses, allowing you to work quickly and effectively. With support for WIFI, TCP, and USB, integration with your ERP or WMS system is easy via the REST API, without the need for additional software.
Benefits of PTL Control™
ERP/WMS Integration
The PTL Control™ 500 offers direct integration with your ERP or WMS without requiring additional software. By using the REST API, the system syncs your warehouse data in real time, ensuring accurate inventory levels, smooth operations, and error-free communication between your warehouse management system and Pick-to-Light units.
Integrated Touchscreen Interface
The built-in touchscreen interface makes the PTL Control™ 500 user-friendly and easy to operate. Warehouse workers can quickly check order statuses, view product locations, and confirm picks, all from a single interface. This improves the speed and accuracy of your order picking process, reducing training times and ensuring smooth operations.
Up to 120 Pick-to-Lights
Supporting up to 120 Pick-to-Light units per control module (30 units per channel), the PTL Control™ 500 is a scalable solution designed to grow with your business. Whether you’re managing a small operation or scaling to handle high-volume orders, this system provides the flexibility and capacity to meet your evolving needs.
Quick ROI
With the ability to increase order picking speed, reduce errors, and improve operational efficiency, the PTL Control™ 500 offers a fast return on investment (ROI). Reduced labor costs, fewer returns due to picking mistakes, and faster processing times all contribute to significant savings and improved profitability.
Error-Free Order Picking
The Pick-to-Light technology of the PTL Control™ 500 ensures precise item selection by lighting up the correct locations and guiding workers visually. This minimizes picking errors, reduces the need for order corrections, and improves overall order accuracy, which is crucial for maintaining customer satisfaction and reducing return rates.
Paperless
By implementing the PTL Control™ 500, your warehouse can transition to paperless order picking, reducing environmental waste and streamlining operations. This digital approach also eliminates the risk of errors caused by manual, paper-based processes, helping you run a more sustainable and eco-friendly warehouse.
Easy Installation
The plug-and-play design of the PTL Control™ 500 ensures quick and easy installation on your existing shelves. There’s no need for additional software, reducing the complexity of setup and allowing your team to focus on what matters—optimizing warehouse operations.
Customizable
The PTL Control™ 500 is compatible with a wide range of Pick-to-Light units, allowing it to be customized to your specific operational requirements. Whether you’re dealing with cold storage, large inventory volumes, or high-frequency orders, this system can be adapted to fit your needs, ensuring optimal performance in any environment.

More information

Technical Specifications
- Output channels: 4 channels for connecting PTL units, up to 30 units per channel. In total 120 units.
- Input voltage: 110~230 V AC
- Weight: 5.8 KG
- Dimensions: 361 mm (L) x 260 mm (W) x 165 mm (H)
- Operating temperature: 0°C ~ 50°C
- Connection: 100 Mbps Ethernet TCP/IP protocol
How Does PTL Control™ 500 Work?
- Connect your ERP or WMS: The PTL Control™ 500 easily integrates with your WMS or ERP via the REST API, allowing for real-time communication and data syncing.
- Install the Rails with PTL Units: Set up the rails and attach the Pick-to-Light units directly on your existing shelves.
- Connect the System: Use the twin-wired cable to connect the PTL units to the PTL Control Box, with each channel supporting up to 30 units.
- Ready for Use: Once everything is connected, the system is fully operational and ready to transform your order-picking process.

Compatible Pick-to-Light Models
PTL Control™ 500 supports various Pick-to-Light models, allowing for versatility in your warehouse setup. Here are some compatible units:
- AT700 Series: Ideal for environments with temperatures ranging from -25°C to 40°C, making it suitable for cold storage and other temperature-sensitive applications.
- AT800 Series: Features IP 54-rated pick tags, designed for easy installation on aluminum rails. These tags offer durability in more demanding warehouse conditions.
- ST203 Series: Equipped with 6-color LEDs for enhanced visibility, the Click & Go installation ensures quick setup. This series operates on the ABLEPick protocol for optimized performance.
- ST20N Series: A budget-friendly solution featuring mini pick tags with 6-color LEDs—ideal for cost-conscious businesses looking for an affordable yet effective Pick-to-Light solution.
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Improve Your Warehouse Efficiency with PTL Control™
Improve your warehouse efficiency with PTL Control™ and discover the benefits of a streamlined order picking process. Contact us today for more information!




