Split-Tray Sorter

Everything Falls into Place! Automated Sorting with Split-Tray Sorter

Split-Tray Sorter
Overview

Overview

The Split-Tray Sorter, also known as a Bombay sorter or flat sorter, is an automated solution designed to handle the fast-paced sorting of small and lightweight products that typical conveyor systems can’t efficiently manage. Ideal for industries such as e-commerce, fashion, pharmaceuticals, and courier services, the Split-Tray Sorter is engineered to deliver precise, high-speed sorting for a wide range of items, including:

  • Clothing in bags
  • Jewelry
  • Pharmaceutical products
  • CDs and DVDs
  • Mail and letters
  • Books
  • Small parcels and packages

How the Split-Tray Sorter Works

The Split-Tray Sorter operates using metal trays that carry items over an open collection area, such as a box or chute. Once the tray reaches the designated location, the doors open, allowing the product to drop into the correct location. This precise, automated process ensures that items are sorted efficiently and with minimal handling, improving overall throughput and accuracy.

Benefits of a Split-Tray Sorter

Perfect for Multiple Industries

The Split-Tray Sorter is perfect for industries that need to handle small, lightweight products with speed and accuracy. It’s a great fit for e-commerce, pharmaceuticals, fashion, and logistics providers, enabling businesses to optimize their omnichannel strategies and decentralize distribution with ease. Whether you’re processing mail, jewelry, or clothing, the sorter handles each item with precision and speed, helping streamline your supply chain.

High-Speed Sorting

With the capability to sort up to 21,500 items per hour, the Split-Tray Sorter significantly improves productivity in high-volume environments. Whether processing small packages or lightweight goods, the sorter operates at speeds of up to 1.5 m/s, ensuring that your operation can handle surges in demand, particularly during peak seasons.

Compact & Expandable

The modular design of the Split-Tray Sorter allows for quick project turnaround and easy scalability. As your business grows, you can expand the sorter to meet increasing demand without significant downtime or complex reconfigurations. This makes it a cost-effective solution for businesses looking to scale their logistics capabilities.

Reliable Mechanical Design

Built on the proven design principles of Interroll sortation systems, the Split-Tray Sorter is designed to handle goods up to 12 kg with ease. Its reliable mechanical structure ensures maximum system availability, a long lifespan, and a quick return on investment. By investing in this sorter, you are securing a durable and dependable system that keeps your operations running smoothly for years to come.

Integrated Machine Control

The integrated control system allows for seamless connection to your warehouse management systems (WMS). This real-time connection provides predictive maintenance alerts, ensuring your operations run smoothly and reducing downtime. The sorter’s smart maintenance concept also allows for easy access to critical components, simplifying routine maintenance and minimizing disruptions.

Reduced On-Site Commissioning Time

The modular nature of the Split-Tray Sorter and the pre-integrated machine control system significantly reduce the time required for on-site installation and commissioning. This allows for a faster deployment, so you can start benefiting from increased efficiency and sorting accuracy sooner.

Energy-Efficient

The Split-Tray Sorter is engineered to minimize energy consumption, helping businesses reduce their environmental impact while lowering operating costs. By integrating this energy-efficient system, companies can enhance their sustainability efforts without compromising on performance.

Enhanced Accuracy

Unlike traditional sorting systems, the Split-Tray Sorter excels at handling small and lightweight products. The precise opening and closing of trays ensure that items are delivered accurately to the correct destination, reducing sorting errors and improving the overall accuracy of your logistics process.

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More information

Split-tray Sorter Specifications:

Maximum Speed:1.5m/s
Capacity:2,500 to 21,500 items per hour
Maximum Weight:12 Kg
Operating noise:< 72 dB(A)
Single tray size:max. 600 x 400 x 200mm / item
Dual Tray functionalityAvailable
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TBWB - Your Trusted Interroll System Integrator

TBWB has been a trusted ROI partner of Interroll for many years. Our expert team advises and integrates Interroll systems for all our clients. Our service department, equipped with years of experience, is ready to maintain your Interroll products. For all your Interroll needs, TBWB is your go-to partner!

Proven Expertise

Proven Expertise with Interroll Systems. As a longtime ROI partner of Interroll, TBWB brings unmatched expertise in helping clients integrate these advanced systems into their logistics infrastructure. Our knowledgeable team provides end-to-end support, from initial consultation to system implementation and ongoing maintenance.

Support and Maintenance

Our service department is equipped with years of experience in maintaining Interroll products. We are committed to ensuring that your Split-Tray Sorter operates at its full potential, offering maintenance and technical support whenever needed.

 

Tailored Solutions

At TBWB, we understand that every business has unique needs. That’s why we work closely with you to provide customized sorting solutions that match your specific operational requirements. Whether you need a high-speed sorter for a large distribution center or a compact system for smaller operations, we deliver solutions that are tailored to your success.

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With our Split-Tray Sorter, you increase the efficiency, accuracy, and productivity of your warehouse. Contact us today for more information and discover how our system can transform your order picking process!

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